FMF-300 is an Advanced Vacuum Float-Melting System for exploring new-generation magnetic alloys and metallic materials with a max. 300 g sample. The system uses a 60KW high-frequency induction heater to cause a metallic sample to float during melting by a magnetic vortex within a specially designed water-cooled copper crucible placed inside a vacuum-sealed quartz tube. Therefore, it can produce extra high purity Ferro or magnetic alloy without any contamination.
SPECIFICATIONS:
Induction Heater
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- Working Voltage: AC 220V+/- 10%, (3 phases) 50/60Hz ( 380V, 3 phase is available upon request )
- Working Current: 10-100 Amp
- Output Frequency: 50-200 kHz non-adjustable
- Max. Output Power: 60KW
- Electrically driven crucible holder for easy sample loading
- Cooling Water Requirement: pressure ≥ 0.3Mpa, water flow rate ≥130 L/min
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Max. Load: <300g according to stainless steel density as calculated
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Copper Crucible
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- Dimensions: Φ45 mm(ID) x 52.5 mm(H)
- Water cooling inside
- Required Water Flowrate: ≥40 L/min
- Max. sample amount: < 300g according to stainless steel density as calculated
- Min. sample amount 5 g
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Top view Bottom view( 300 g, SS304 melted )
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The requirement for water and Gas
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- Total water cooling required > 135 L/min
- . Two recirculating water chillers are included: water chiller KJ6300, 116L/min, and KJ5300, 16L/min.
- A high-purity Argon gas ( > 5N) tank with a pressure regulator is required, but not included. Click here to learn more about the installation of a gas regulator. (Please click the picture below right to order a correct gas regulator )
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| Quartz Tube |
80 mm OD x 72mm ID. x 300mm L
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| Vacuum Flange |
- One pair of Vacuum Flanges with double high-temperature silicon O-rings
- Max. Vacuum Pressure:
- <5pa (4x10-2 torr) by mechanical pump (included)
- <5x10-3pa (4x10-6 torr) by turbopump
- The top flange is the hinged type for easy sample loading, and one vacuum-sealed flip shovel is built in to melt the sample multiple times
- The bottom flange can be controlled automatically for easy sample loading

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Vacuum Pump |
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One heavy-duty mechanical pump with an exhaust filter is included and placed inside the mobile case, which can reach 10-2 tor vacuum.
- KF25 adapter, below, and valve are included for immediate use
- Turbopump is available upon request at an extra cost, to reach 10-5 torr torr vacuum * 10-2 Pa)
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| Compliance |
NRTL or CSA Certification is available upon request at an extra cost |
| Note |
- WARNING:
- The flow rate of gases should be limited to < 200 SCCM (200 ml/min)
- The Melting System are designed for using under vacuum and low pressure < 0.02 MPa / 0.2 Bar/ 3 psi. Gas build-up with pressure levels exceeding 3 PSI may cause irreversible damage to the furnace chamber.
- A pressure regulator must be installed on your input gas tank
- The output gas pressure must be set below 3 PSI at all times after opening the gas tank, with the gas maintained in a continuous flowing condition.
- Never heat the furnace while the gas release valve is closed, and a positive pressure condition exists within the furnace chamber.
- The pressure gauge must be used to closely monitor the chamber condition at all times during the heating.
- Open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damage.
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Attention:
Understand the standard procedure for vacuum melting and inert gas melting before operation. Read the manual carefully. Monitor and properly control the inside pressure of the reaction vessel at all times during operation. Otherwise, failure of operation may result in irreversible damage to the equipment or personal injury
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