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Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150
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Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150

Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150

MSK-AFA-HRP-150 is a benchtop roll-to-roll electrode coating system. Such a system features electrostatic dust remover for a particle-free coating environment. The calendar with pressure readings allows thin films to be densified right after the bake-out. The roll-to-roll fashion enables the continuous treatment process: substrate feeding, tape casting, bottom heated drying, roll pressing, reeling the processed films. It is ideal for coating applications such as lithium-ion battery electrode slurry, solid-state electrolyte film, and ceramic film research. 

SPECIFICATIONS

Features
  • R2R fashion enables automatic substrate feeding and receiving
  • The doctor blade is included for tape casting
  • The bottom heated bed provides uniform heating and drying for the coating slurry
  • Rolling press with pressure readings, up to 200ºC, 2 tons force

Power
  • Hot Rolling Press: 208 – 240VAC, 50/60Hz, single phase, 1.8 kW
  • Roll-to-roll Coating: 208 – 240VAC, 50/60Hz, single phase, 1.2 kW

Coating Method & Precision
  • Tape casting is done with a doctor blade on a flat marble platform
  • Doctor Blade Coating technique (click the picture on the left to see details)
  • Coating Thickness Precision: 0.01 mm
  • One 150mm blade is included. MSK-AFA-HRP-150 can take a blade up to 180mm wide.

Coating Performance
  • 150 mm with an included doctor blade.
  • Max. coating width: 180 mm with an optional doctor blade.
  • Max. substrate width: 188 mm
  • Max. substrate roll diameter: 80 mm
  • Speed: 2 - 100 mm/s adjustable
  • Thickness: 0 - 5 mm adjustable
  • Max. Coating Length: Depending on the coating and substrate thickness. (The slurry consumption)

Drying Chamber
  • 90 °C Max bottom heating bed
  • The casting flatbed is enclosed by a 1000mm long drying chamber. A 1 kW heating plate enables continuous-flow heated circulation through the drying chamber. 

Static Control & Dust Removal
  • A destabilizing bar for neutralizing the static of the substrate material.
  • Air curtain (8 mm width, 180 mm long) for dust removal (Air pressure: <10 psi)

Heat able Roll Pressing System
  • Effective calendaring width: 200mm
  • High strength hardening steel with hardness HRC > 52 (Attention: It is not suitable for calendaring materials with HRC > 45)
  • The Roller surface is plated by Cr for anti-corrosive property
  • Roller Size: 96 mm Dia. x 220mm W
  • Temperature: 200 °C max.
  • Pressure Up to 2T

Rolling Pressing Performance
  • Roller Gap: 0 - 1.8 mm adjustable
  • Dial Gauge Accuracy: 0.01mm
  • Pressure: 0 - 2000 kgf (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)

Roller Heating System
  • Two digital temperature controller with 30 segments programmable for control two rollers separately
  • Max Temperature: 150 °C suggested (200°C maximum)
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 1600 W
  • Temperature Control Accuracy: ±5 °C

Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at the extra cost.
Options
  • 100 mm slot die head with a syringe pump is available optionally for 5-micron thin film coating (click Pic.1) 
  • Slurry Delivery: You may use Precision Peristaltic Slurry Pump for continuous slurry delivery during the roll to roll coating process.(pic,2)
  • R2R Air-plasma surface cleaning is available upon request Pic.3-4

 

Pic. 1  Pic. 2 Pic. 2  Pic. 4

 
Application Notes
 Graphite Slurry:    Slurry Material : H2O = 40:60 wt
Slurry Material:         95.5% MCMB, 2.25% CMC, 2.25% SBR
Viscosity:     5000 - 6000 mPa·s  @ 22 °C
Doctor Blade Thickness Setting:        0.1 mm
Substrate Feeding Speed:   3 mm/s
Drying Chamber Temperature:        80 °C
Measured Dry Film Thickness (DFT):   0.065 mm (before Hot Rolling Press)
Thickness after Hot Rolling Press:    0.043 mm (@ 80°C with 0.04 mm clearance setting)
Uniformity:      ±0.002 mm (along length direction)

 

$65,985.00
Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150—
$65,985.00

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Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150 - Image 2
Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150 - Image 3
Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150 - Image 4

Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150

MSK-AFA-HRP-150 is a benchtop roll-to-roll electrode coating system. Such a system features electrostatic dust remover for a particle-free coating environment. The calendar with pressure readings allows thin films to be densified right after the bake-out. The roll-to-roll fashion enables the continuous treatment process: substrate feeding, tape casting, bottom heated drying, roll pressing, reeling the processed films. It is ideal for coating applications such as lithium-ion battery electrode slurry, solid-state electrolyte film, and ceramic film research. 

SPECIFICATIONS

Features
  • R2R fashion enables automatic substrate feeding and receiving
  • The doctor blade is included for tape casting
  • The bottom heated bed provides uniform heating and drying for the coating slurry
  • Rolling press with pressure readings, up to 200ºC, 2 tons force

Power
  • Hot Rolling Press: 208 – 240VAC, 50/60Hz, single phase, 1.8 kW
  • Roll-to-roll Coating: 208 – 240VAC, 50/60Hz, single phase, 1.2 kW

Coating Method & Precision
  • Tape casting is done with a doctor blade on a flat marble platform
  • Doctor Blade Coating technique (click the picture on the left to see details)
  • Coating Thickness Precision: 0.01 mm
  • One 150mm blade is included. MSK-AFA-HRP-150 can take a blade up to 180mm wide.

Coating Performance
  • 150 mm with an included doctor blade.
  • Max. coating width: 180 mm with an optional doctor blade.
  • Max. substrate width: 188 mm
  • Max. substrate roll diameter: 80 mm
  • Speed: 2 - 100 mm/s adjustable
  • Thickness: 0 - 5 mm adjustable
  • Max. Coating Length: Depending on the coating and substrate thickness. (The slurry consumption)

Drying Chamber
  • 90 °C Max bottom heating bed
  • The casting flatbed is enclosed by a 1000mm long drying chamber. A 1 kW heating plate enables continuous-flow heated circulation through the drying chamber. 

Static Control & Dust Removal
  • A destabilizing bar for neutralizing the static of the substrate material.
  • Air curtain (8 mm width, 180 mm long) for dust removal (Air pressure: <10 psi)

Heat able Roll Pressing System
  • Effective calendaring width: 200mm
  • High strength hardening steel with hardness HRC > 52 (Attention: It is not suitable for calendaring materials with HRC > 45)
  • The Roller surface is plated by Cr for anti-corrosive property
  • Roller Size: 96 mm Dia. x 220mm W
  • Temperature: 200 °C max.
  • Pressure Up to 2T

Rolling Pressing Performance
  • Roller Gap: 0 - 1.8 mm adjustable
  • Dial Gauge Accuracy: 0.01mm
  • Pressure: 0 - 2000 kgf (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)

Roller Heating System
  • Two digital temperature controller with 30 segments programmable for control two rollers separately
  • Max Temperature: 150 °C suggested (200°C maximum)
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 1600 W
  • Temperature Control Accuracy: ±5 °C

Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at the extra cost.
Options
  • 100 mm slot die head with a syringe pump is available optionally for 5-micron thin film coating (click Pic.1) 
  • Slurry Delivery: You may use Precision Peristaltic Slurry Pump for continuous slurry delivery during the roll to roll coating process.(pic,2)
  • R2R Air-plasma surface cleaning is available upon request Pic.3-4

 

Pic. 1  Pic. 2 Pic. 2  Pic. 4

 
Application Notes
 Graphite Slurry:    Slurry Material : H2O = 40:60 wt
Slurry Material:         95.5% MCMB, 2.25% CMC, 2.25% SBR
Viscosity:     5000 - 6000 mPa·s  @ 22 °C
Doctor Blade Thickness Setting:        0.1 mm
Substrate Feeding Speed:   3 mm/s
Drying Chamber Temperature:        80 °C
Measured Dry Film Thickness (DFT):   0.065 mm (before Hot Rolling Press)
Thickness after Hot Rolling Press:    0.043 mm (@ 80°C with 0.04 mm clearance setting)
Uniformity:      ±0.002 mm (along length direction)

 

Product Information

Shipping & Returns

Description

MSK-AFA-HRP-150 is a benchtop roll-to-roll electrode coating system. Such a system features electrostatic dust remover for a particle-free coating environment. The calendar with pressure readings allows thin films to be densified right after the bake-out. The roll-to-roll fashion enables the continuous treatment process: substrate feeding, tape casting, bottom heated drying, roll pressing, reeling the processed films. It is ideal for coating applications such as lithium-ion battery electrode slurry, solid-state electrolyte film, and ceramic film research. 

SPECIFICATIONS

Features
  • R2R fashion enables automatic substrate feeding and receiving
  • The doctor blade is included for tape casting
  • The bottom heated bed provides uniform heating and drying for the coating slurry
  • Rolling press with pressure readings, up to 200ºC, 2 tons force

Power
  • Hot Rolling Press: 208 – 240VAC, 50/60Hz, single phase, 1.8 kW
  • Roll-to-roll Coating: 208 – 240VAC, 50/60Hz, single phase, 1.2 kW

Coating Method & Precision
  • Tape casting is done with a doctor blade on a flat marble platform
  • Doctor Blade Coating technique (click the picture on the left to see details)
  • Coating Thickness Precision: 0.01 mm
  • One 150mm blade is included. MSK-AFA-HRP-150 can take a blade up to 180mm wide.

Coating Performance
  • 150 mm with an included doctor blade.
  • Max. coating width: 180 mm with an optional doctor blade.
  • Max. substrate width: 188 mm
  • Max. substrate roll diameter: 80 mm
  • Speed: 2 - 100 mm/s adjustable
  • Thickness: 0 - 5 mm adjustable
  • Max. Coating Length: Depending on the coating and substrate thickness. (The slurry consumption)

Drying Chamber
  • 90 °C Max bottom heating bed
  • The casting flatbed is enclosed by a 1000mm long drying chamber. A 1 kW heating plate enables continuous-flow heated circulation through the drying chamber. 

Static Control & Dust Removal
  • A destabilizing bar for neutralizing the static of the substrate material.
  • Air curtain (8 mm width, 180 mm long) for dust removal (Air pressure: <10 psi)

Heat able Roll Pressing System
  • Effective calendaring width: 200mm
  • High strength hardening steel with hardness HRC > 52 (Attention: It is not suitable for calendaring materials with HRC > 45)
  • The Roller surface is plated by Cr for anti-corrosive property
  • Roller Size: 96 mm Dia. x 220mm W
  • Temperature: 200 °C max.
  • Pressure Up to 2T

Rolling Pressing Performance
  • Roller Gap: 0 - 1.8 mm adjustable
  • Dial Gauge Accuracy: 0.01mm
  • Pressure: 0 - 2000 kgf (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)

Roller Heating System
  • Two digital temperature controller with 30 segments programmable for control two rollers separately
  • Max Temperature: 150 °C suggested (200°C maximum)
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 1600 W
  • Temperature Control Accuracy: ±5 °C

Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at the extra cost.
Options
  • 100 mm slot die head with a syringe pump is available optionally for 5-micron thin film coating (click Pic.1) 
  • Slurry Delivery: You may use Precision Peristaltic Slurry Pump for continuous slurry delivery during the roll to roll coating process.(pic,2)
  • R2R Air-plasma surface cleaning is available upon request Pic.3-4

 

Pic. 1  Pic. 2 Pic. 2  Pic. 4

 
Application Notes
 Graphite Slurry:    Slurry Material : H2O = 40:60 wt
Slurry Material:         95.5% MCMB, 2.25% CMC, 2.25% SBR
Viscosity:     5000 - 6000 mPa·s  @ 22 °C
Doctor Blade Thickness Setting:        0.1 mm
Substrate Feeding Speed:   3 mm/s
Drying Chamber Temperature:        80 °C
Measured Dry Film Thickness (DFT):   0.065 mm (before Hot Rolling Press)
Thickness after Hot Rolling Press:    0.043 mm (@ 80°C with 0.04 mm clearance setting)
Uniformity:      ±0.002 mm (along length direction)

 

Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150 | MTI Online Store