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Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M
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Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M

Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M

 

The UNIPOL-1210M Fully Automatic Metallographic Grinding and Polishing System is a comprehensive solution integrating automatic embedding, grinding, polishing, and cleaning units. It enables a seamless automated workflow from embedding to sample preparation and final cleaning within 40 - 60 minutes, ensuring consistency and efficiency. The system is suitable for a wide range of materials such as metals, ceramics, and rock samples. 

Specifications

Embedding Unit

  • Embedding Capacity: Up to 6 samples per cycle
  • Embedding Diameter:  ≤25mm)
  • Drive Mechanism: Hydraulic
  • Heating Temperature: Up to 180°C
  • Heating Power: 1200W
  • Compression Force per Station: 220kg

Grinding and Polishing Unit

  • Vacuum Suction Mechanism
  • Plate Size: φ300mm
  • Plate Speed: 50-500rpm
  • Sample Holder Diameter: φ30mm x 6 
  • Sample Holder Speed: 10-60rpm
  • Pressure Control: Multi-Point Adjustable
  • Maximum Single Sample Loading Force: 1-5kg
Consumable Storage Unit
  • Automatically Replaces Grinding Papers and Polishing Pads
  • Stores up to 16 Sets of Consumables, with Customizable Replacement Sequences
  • Vacuum Suction for Securing Consumables
  • Programmable Grinding/Polishing Duration and Frequency

Cleaning Unit

  • Equipped with Water Inlet and Drainage Systems
  • Ultrasonic Cleaning

Fluid Supply

  • Water, Grinding Paste × 1
  • Suspension × 4
Additional Features
  • Automatic Transfer of Samples to Grinding/Polishing Plates After Embedding
  • Automated Switching Between Coarse and Fine Abrasive Papers During Grinding
  • Automatic Adjustment of Polishing Pads for Different Materials
  • Automatic Dispensing of Water or Polishing Liquids as Required
  • Automated Sample Transfer to the Cleaning Unit
  • Real-Time Process Monitoring
  • All Parameters Can Be Configured and Stored for One-Touch Operation
Reference Video Click Here to Play

Operation procedure

  1.  Make samples ( 6 pcs) with a flat to be polished and ready
  2. Put 6 samples into position to be embedded on the machine
  3. Set the program of polishing in touch screen, usually two rough lapping and two polishing 
  4. Touch the " run" button on the control panel, then the machine will finish embedding, lapping, and polishing in 40 - 60 minutes, depending on  sample size and final polishing roughness
  5. Note: integrating with a robot, we can realize the autonomous operation from sample mounting, etching, and microscope observation.

 

$249,985.00
Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M
$249,985.00

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Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M - Image 2
Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M - Image 3
Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M - Image 4
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Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M - Image 7

Automated Lapping and Polishing Station with Hot Sample Mounting for Metallographic- UNIPOL-1210M

 

The UNIPOL-1210M Fully Automatic Metallographic Grinding and Polishing System is a comprehensive solution integrating automatic embedding, grinding, polishing, and cleaning units. It enables a seamless automated workflow from embedding to sample preparation and final cleaning within 40 - 60 minutes, ensuring consistency and efficiency. The system is suitable for a wide range of materials such as metals, ceramics, and rock samples. 

Specifications

Embedding Unit

  • Embedding Capacity: Up to 6 samples per cycle
  • Embedding Diameter:  ≤25mm)
  • Drive Mechanism: Hydraulic
  • Heating Temperature: Up to 180°C
  • Heating Power: 1200W
  • Compression Force per Station: 220kg

Grinding and Polishing Unit

  • Vacuum Suction Mechanism
  • Plate Size: φ300mm
  • Plate Speed: 50-500rpm
  • Sample Holder Diameter: φ30mm x 6 
  • Sample Holder Speed: 10-60rpm
  • Pressure Control: Multi-Point Adjustable
  • Maximum Single Sample Loading Force: 1-5kg
Consumable Storage Unit
  • Automatically Replaces Grinding Papers and Polishing Pads
  • Stores up to 16 Sets of Consumables, with Customizable Replacement Sequences
  • Vacuum Suction for Securing Consumables
  • Programmable Grinding/Polishing Duration and Frequency

Cleaning Unit

  • Equipped with Water Inlet and Drainage Systems
  • Ultrasonic Cleaning

Fluid Supply

  • Water, Grinding Paste × 1
  • Suspension × 4
Additional Features
  • Automatic Transfer of Samples to Grinding/Polishing Plates After Embedding
  • Automated Switching Between Coarse and Fine Abrasive Papers During Grinding
  • Automatic Adjustment of Polishing Pads for Different Materials
  • Automatic Dispensing of Water or Polishing Liquids as Required
  • Automated Sample Transfer to the Cleaning Unit
  • Real-Time Process Monitoring
  • All Parameters Can Be Configured and Stored for One-Touch Operation
Reference Video Click Here to Play

Operation procedure

  1.  Make samples ( 6 pcs) with a flat to be polished and ready
  2. Put 6 samples into position to be embedded on the machine
  3. Set the program of polishing in touch screen, usually two rough lapping and two polishing 
  4. Touch the " run" button on the control panel, then the machine will finish embedding, lapping, and polishing in 40 - 60 minutes, depending on  sample size and final polishing roughness
  5. Note: integrating with a robot, we can realize the autonomous operation from sample mounting, etching, and microscope observation.

 

Product Information

Shipping & Returns

Description

 

The UNIPOL-1210M Fully Automatic Metallographic Grinding and Polishing System is a comprehensive solution integrating automatic embedding, grinding, polishing, and cleaning units. It enables a seamless automated workflow from embedding to sample preparation and final cleaning within 40 - 60 minutes, ensuring consistency and efficiency. The system is suitable for a wide range of materials such as metals, ceramics, and rock samples. 

Specifications

Embedding Unit

  • Embedding Capacity: Up to 6 samples per cycle
  • Embedding Diameter:  ≤25mm)
  • Drive Mechanism: Hydraulic
  • Heating Temperature: Up to 180°C
  • Heating Power: 1200W
  • Compression Force per Station: 220kg

Grinding and Polishing Unit

  • Vacuum Suction Mechanism
  • Plate Size: φ300mm
  • Plate Speed: 50-500rpm
  • Sample Holder Diameter: φ30mm x 6 
  • Sample Holder Speed: 10-60rpm
  • Pressure Control: Multi-Point Adjustable
  • Maximum Single Sample Loading Force: 1-5kg
Consumable Storage Unit
  • Automatically Replaces Grinding Papers and Polishing Pads
  • Stores up to 16 Sets of Consumables, with Customizable Replacement Sequences
  • Vacuum Suction for Securing Consumables
  • Programmable Grinding/Polishing Duration and Frequency

Cleaning Unit

  • Equipped with Water Inlet and Drainage Systems
  • Ultrasonic Cleaning

Fluid Supply

  • Water, Grinding Paste × 1
  • Suspension × 4
Additional Features
  • Automatic Transfer of Samples to Grinding/Polishing Plates After Embedding
  • Automated Switching Between Coarse and Fine Abrasive Papers During Grinding
  • Automatic Adjustment of Polishing Pads for Different Materials
  • Automatic Dispensing of Water or Polishing Liquids as Required
  • Automated Sample Transfer to the Cleaning Unit
  • Real-Time Process Monitoring
  • All Parameters Can Be Configured and Stored for One-Touch Operation
Reference Video Click Here to Play

Operation procedure

  1.  Make samples ( 6 pcs) with a flat to be polished and ready
  2. Put 6 samples into position to be embedded on the machine
  3. Set the program of polishing in touch screen, usually two rough lapping and two polishing 
  4. Touch the " run" button on the control panel, then the machine will finish embedding, lapping, and polishing in 40 - 60 minutes, depending on  sample size and final polishing roughness
  5. Note: integrating with a robot, we can realize the autonomous operation from sample mounting, etching, and microscope observation.