Automated Reciprocating Hot Rolling Press - MSK-HRP-MG1

• Power Supply: Three-phase AC 380-415V, 50Hz
• Total Power: 50 kW
• 208-240, 460-480 VAC, 3 phase, is also available upon request. 

Feeding System

• Rotary tray capable of holding 32 samples simultaneously
• Pneumatic push rods automatically feed samples into the furnace conveyor system
• Sample size range:
  •  Maximum: 50 × 30 × 30 mm
  •  Minimum: 35 × 25 × 15 mm 

Rapid Heating System

• Infrared lamp heating enables rapid heating and cooling
• Internal rotating mechanism for automatic sample transfer
• Two infrared heating systems installed on both sides of the rolling system
• Power Supply: Three-phase AC 380V ±5%, 50Hz
• Power: 19 kW
• Maximum Temperature: 950°C
• Heating Zone Length: 400 mm 
• S-type thermocouple used for temperature monitoring 
• Once target temperature is reached, samples are automatically transferred into the rolling mill 
• Ceramic heating belt between furnace and rolling mill 
• Maximum temperature: 500°C

Automatic Reciprocating Material Transfer System

• High-temperature-resistant roller conveyor for reciprocating transfer
• Samples are automatically transported from feeding system → furnace → rolling mill → cooling system 

• Two transfer modes:
  • Without carrier plate
  • With carrier plate

• Temperature drop control:
  • ≤ 30°C (validated with copper samples)

Rolling Mill System

• Roller Diameter: Φ220 mm
• Roller Width: 250 mm
• Effective Width: 180 mm
• Rolling Speed: ≤ 15.6 m/min
• Motor Power: Three-phase AC 380V ±5%, 11 kW
• Maximum Rolling Force: 30 tons (with pressure display)
• Roller Material: Heat-resistant steel
• Surface Hardness: HRC 58–62
• Thickness Range:
  • Max: 30 mm
  • Min: 1 mm
  • Automatic range: 3–30 mm
  • Reduction per pass: 0.01–5 mm (adjustable) 
• Gap Adjustment:
  • Servo motor + gearbox system 
  • Precision: 0.01 mm
  • Digital display 
• Entry heating plate: Max temperature: 500°C
• Infrared thermometers installed on both sides for temperature monitoring 

Flattening System

• Programmable plate press located after the right-side furnace
• Optional flattening depending on material properties

• Stroke: 50 mm
• Maximum Pressure: 24 tons
• Plate Size: 135 × 135 mm
• Note:
  • Thinner samples exhibit higher bending curvature
  • Deformation varies depending on material type 

Rapid Cooling

& Collection System

• Cooling via atomized spray (air or water)
• Dual cooling systems:
  • Water cooling
  • Gas cooling
• Three spray nozzles for wide-area coverage
• Conveyor inside cooling chamber for up to 300 mm samples
• Cooling time controlled via spray duration

• After processing:
  • Samples automatically drop into water tank
  • Manual retrieval required 

Control System

15.6-inch touchscreen control panel (with keyboard and mouse) with three-color alarm light, emergency stop button 

Modes:

• Manual Mode
  • Manual heating, feeding, rolling, and collection
  • Adjustable roller gap and reduction
  • Ideal for setup and debugging 
• Automatic Mode
  
  • High-throughput automated operation
  • Configurable parameters
    • Number of rolling passes
    • Reduction per pass
    • Pre-heating temperature
• Each sample can have independent process settings 
• Optional process steps selectable via interface 

Dimensions

4720 × 1955 × 2060 mm (L × W × H)

• Do not touch heated samples or preheating areas (burn risk)
• Do not place unrelated metals in heating zones
• If temperature readings are abnormal, skip heating or recalibrate IR sensor immediately
• Stop heating immediately if material melts 
• Do not touch rotating rollers (crush hazard) 
• Do not wear cotton gloves (entanglement risk) 
• Do not roll materials harder than rollers (< HRC28) 
• Avoid excessive reduction for hard or cold rolling materials 
• Do not force samples into rollers 
• Do not manually push samples during feeding failure 
• Avoid feeding molten or overheated samples in manual mode 
• Keep hands away from pneumatic cylinders 
• Do not relocate feeding/cooling systems arbitrarily 
• Do not modify push rod positions